Formwork Systems

PPVC Precast Housing Molds

PPVC Precast Housing Molds

GETO prefabricated prefinished volumetric construction (PPVC) precast housing molds system ( or MIC modular integrated construction) and its auxiliary products are primarily used to solve the design of integrated whole-house casting molds and the mechanized assembly and disassembly of molds.

This PPVC construction system takes the whole room of a building as a module unit, completes the mold structure prefabrication in the factory, and then transports it to the construction site for assembly, casting and molding the room module.   It realizes the whole prefabricated room one-time casting and molding.

Formwork System

 

 

 

 

Aluminium formwork

  • Short lead period
  • Easy assembly and disassembly without using cranes
  • High scrap value
hydraulic moulds for 3d housing pbuppvc
moulds for prefabricate bathroom units pbu

 

 

 

Automatic steel formwork

Lower labour cost

  • High construction efficiency
  • Applicable for different PPVC structure

 

 

 

 

Non-automatic steel formwork

  • Less material cost
  • Easy design and mature technology
precast dorm structure

 

Advantages

 

1.High Construction Efficiency, Fast Finished Product: Precast housing molds can form all structures of a building, including deck, side wall, base floor,  door opening and window at one time, thus minimizing duration for the precast structure formation.Compared with the traditional steel formwork, it has over 50% enhancement in working site efficiency.

2.Safe Construction: PPVC material helps ease site labour's working intensity while offering more assurance for construction workplace safety.

3.Automated Production, Good Casting Quality and More Cost saving: The extendable steel structure and automated control system can replace manual operations by machinery, realizing automated clamping and demoulding of the product outcomes. Compared with the traditional steel formwork, it saves up over 40% of labour cost. 

The self-equipped with internal and the external support frame system does not need the tie-rod system to withstand side pressure of concrete pouring, With this technique in place, the production system can effectively minimize its dependence on labours, maximize the quality of precast outcome, and the most importantly, decrease the possibility of water leakagein the building formed by the system. Outcome of product casting is similar to effect of fair-faced concrete.

4.Environmentally Friendly: The green, low-carbon and highly automated operating environment, in line with the trend of global low-carbon economy and the green building concept advocated by governments of various countries, is gradually replacing the operating environment brought by conventional construction technologies.

Casting Effect

 

 ppvc construction​
140x140
140x140

Application: Suitable for PPVC prefabricated prefinished volumetric construction, such as precast concrete box culvert, precast concrete pipe gallery, precast concrete modular lift shaft (LS), HSM prefabricated refuge center, prefabricated bathroom unit(PBU), etc.

 

 

Advancing Construction Efficiency: The Role of Specialized 3D Moulds in PPVC and Precast Technologies

 

In modern construction, PPVC construction (Prefabricated Prefinished Volumetric Construction) is rapidly gaining popularity due to its efficiency and quality control. Central to this method are specialized moulds for prefabricate bathroom units (PBU), which enable the off-site manufacturing of fully finished bathroom pods. Among these, advanced 3D moulds for PPVC play a crucial role by allowing precise shaping and detailed design, ensuring consistency across units.

 

Hydraulic Moulds and PPVC Technology: Boosting Precision and Efficiency in Modular Construction

To enhance the manufacturing process, hydraulic moulds for 3D housing PBU/PPVC are widely used, providing smooth operation and high-pressure molding to produce strong, durable components. Besides bathrooms, PPVC technology is also applied in larger structures such as precast dorm structures, which benefit from factory precision and rapid onsite assembly.

 

Innovative PPVC Precast and Custom 3D Moulds: Driving Quality and Flexibility in Construction Projects

The market also offers PPVC precast solutions, which combine the advantages of precast concrete with volumetric modular construction, delivering superior quality and reduced construction time. For complex infrastructure, special 3D moulds for civil works PPVC are designed to meet unique architectural and engineering requirements, ensuring adaptability and strength.

 

When comparing PPVC vs precast, PPVC often stands out for its complete modularity and faster installation, while precast remains a reliable choice for traditional structural elements. Specifically, moulds for 3D bathroom units PBU remain an essential component in PPVC construction, ensuring high standards of finish and functionality within compact, prefabricated modules.

 

 

Comparing Precast and PPVC: Innovations in Modular Construction and Efficient Housing Solutions

 

In today’s construction industry, precast and PPVC (Prefabricated Prefinished Volumetric Construction) are two prominent methods offering significant advantages in speed and quality. When comparing PPVC vs MIC (Modular Integrated Construction), PPVC typically emphasizes fully finished volumetric units manufactured in controlled environments, while MIC focuses more broadly on modular building components. The choice often depends on project requirements and timelines.

 

The quality of PPVC material plays a crucial role in ensuring durability and structural integrity, with factories specializing in advanced production techniques. A well-equipped PPVC factory can efficiently produce complete modules that are ready for rapid onsite assembly, reducing labor costs and construction waste.

 

One common application of precast technology is the precast dorm building, which combines the strength and precision of precast concrete with the modular efficiency of volumetric construction. This approach delivers reliable, cost-effective housing solutions suitable for educational institutions and large-scale residential projects. Overall, integrating pricast methods with PPVC technology is shaping the future of modern construction by offering faster, safer, and more sustainable building solutions.